Homemade Rear Bumper

BirdTRD

beLIEve
I made my own rear bumper. I wanted it to be high-clearance and high strength for off roading yet I wanted it to remain subtle while largely following factory lines. The receiver is stock but flipped upside down with new mounts. The receiver mounts and bumper mounts are 1/4" thick steel. The bumper skin itself is 3/16" thick steel. The factory bumper is 6" deep, 9" tall, and has the receiver hanging another 3" below the bumper. My new bumper is 3" deep, 6" tall, and has the receiver integrated. This greatly increased my departure angle clearance. I gained about 6" of clearance from the old low point. I shortened the overall truck length by about 3". The pictures are crappy cell phone shots. Sorry, I can get some with the real camera if anyone cares that much. Some of the camera angles make it look line my work isn't straight. It is though.

First, I flipped the factory towing receiver. I obviously needed to rebuild mounts. I boxed them in for added strength.

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Next came the bumper itself. The receiver mounts, bumper mounts, and frame are all tied into one. The receiver mounts bolt to the frame and the bumper mounts. The bumper mounts bolt to the receiver (as mentioned) and the frame. The bumper skin is welded to the receiver at the tongue too. All of them tied together has this setup quite strong.

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The finished product! These pictures are better quality but please excuse the fact that the bumper is dirty from winter road conditions. The side caps were the hardest part to get right. The compound angles are not "made from scratch" friendly. With time, I got it right though. The shackle mounts are 1" thick. The 7-pin towing plug is integrated to the middle of the bumper in a snag free location. The license plate lights are LED's integrated into the top plate mounting screws.

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Whatcha think?
 
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yotarob

Kiss My IFS
I think it looks great, nice work.
 

Silverback

Lima Gulf Bravo Foxtrot Juliet Bravo
Damn! Nice job!
 

BirdTRD

beLIEve
Thanks, guys. I appreciate it.

Any of you know Metalmiller from TW? I think he's in Houston. He's been pm'ing me to get plans for it. He wants to produce and sell them. It sounds like he's willing to treat me fairly in the deal. I personally don't have any objections to it but I don't really feel like making plans either. I don't have any plans. I just stripped it down to the frame and started building it from the frame rails out. One guy recommended I just sell him the bumper for market price, let him deal with it, and build a new one for myself. IDK.
 

drew02a

Moderator
Staff member
Thanks, guys. I appreciate it.

Any of you know Metalmiller from TW? I think he's in Houston. He's been pm'ing me to get plans for it. He wants to produce and sell them. It sounds like he's willing to treat me fairly in the deal. I personally don't have any objections to it but I don't really feel like making plans either. I don't have any plans. I just stripped it down to the frame and started building it from the frame rails out. One guy recommended I just sell him the bumper for market price, let him deal with it, and build a new one for myself. IDK.

He's on this forum too. Michael (Anathollo) works with him.
 

BirdTRD

beLIEve
Well then I'm glad I didn't say anything bad about him. Not that I have anything bad to say. So far he seems like a stand up guy.
 

TacoXpo

HOAX DENIER
Well then I'm glad I didn't say anything bad about him. Not that I have anything bad to say. So far he seems like a stand up guy.

I know guys that have bought stuff from him and like it! :)
 

Anathollo

Armorall is my choice of lube
Staff member
Yeah, I've talked to him a few times too. Seems like a cool guy. But we're all men on this forum and can handle tough words if they need to be said, lol.

Yep.
 

AlienXtx

Nignog
Nice looking bumper Bird, let me know when your ready to build me one...lol
 

SamSter0077

Frack me..
I would give 500$ for it right now.. When is Metal Miller going to make one? I am willing to be the first customer!
 

BirdTRD

beLIEve
$600 + shipping and its yours. I'll even throw in the 7-pin plug, license plate lights, and the shackles. Metalmiller has first dibs though. Honestly, I have no idea if he even wants to buy it or not. I will say, this bumper is bomb proof, straight, and fits perfectly (at least on my truck which is also an '09). It is far stronger than the frame it is mounted on.

For the record: This bumper is intended for off road use only.
 
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TacoXpo

HOAX DENIER
$600 + shipping and its yours. I'll even throw in the 7-pin plug, license plate lights, and the shackles. Metalmiller has first dibs though. Honestly, I have no idea if he even wants to buy it or not. I will say, this bumper is bomb proof, straight, and fits perfectly (at least on my truck which is also an '09). It is far stronger than the frame it is mounted on.

For the record: This bumper is intended for off road use only.

Yeah, you wouldn't want to compete with the brute strength of the stock one!!!
 

Lrgrnr

Well-Known Member
Good looking bumper, one thing I would change if you built another one is make the gaps a tad bigger between the tail lights. The frame ( especially in the rear) flexes like hell (atleast with the long bed) apart from the body. If you have a long bed I see you cracking a tail light
 

Anathollo

Armorall is my choice of lube
Staff member
Lrgrnr do you have a long bed?
 
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